St.
Luke Lutheran Church of Dix Hills, New York realized they needed a
new organ. After about 20 years of use, their organ, an electronic by
AOB, (Associated Organ Builders of Auburn) was failing. From a loud, persistent hum in the
loudspeakers to the unplayable middle octave of keys, some
serious repairs were necessary to make the organ listenable or
even playable. Having toured several churches that we care for, including the new organs by us in
Northport
and Carle
Place, the church decided on replacing its electronic
organ with a true pipe organ.
An instrument of modest size, residing in a church that
recently closed, became available soon after that
decision was made. Plans were made
to relocate, rebuild and install that organ in St. Luke's
along with some additions. That plan fell through as the
closed church reopened and wisely decided the pipe organ
should stay. At the same time, a behind schedule church
construction in Florida let a 1950's era Casavant go up
for sale. The church acted fast under our guidance, and
the pipe organ was here in Deer Park within a month.
The organ's first home was in Eglise St. Aime, Asbestos,
Quebec. It moved twice to other churches in the same
town, first to St. Dominique Savyo in 1965 and then about 10
years later it went to Eglise Notre Dame de Toutes Joies.
Then it came to our facility in Deer Park.
Originally an electro-pneumatic design, we first disassembled
the Great and Swell windchests. Next we installed
electro-mechanical pipe valves along with new, easily
removable bottom boards. The components inside the
chests for the bass pipes were re-leathered, and all chests
were lacquered. Though most of the pipework was in good
shape, several pipes needed repair and entire ranks were
painted and polished. The stoppers in the wooden pipes
were re-leathered and the seams were re-glued and
tightened. Many pipes needed to be mitered and others
un-mitered. New pipe slides were crafted for the largest
pipes. New reservoirs
were required also due to size limitations . The original blower was utilized and
placed in a soundproof room in the Choir room closet.
The loft for the organ was newly constructed specifically for
this organ. The layout of the organ was designed to
complement the interior angles of St. Luke's. We
regulated the organ on a slightly higher pressure as this
sanctuary, constructed almost entirely of wood, is not very
reverberant. The final tuning brought the organ to A=440 Hz
pitch. For the console, we rebuilt the original AOB
utilizing a Peterson ICS-4000 system. The
finishing touches included the addition of chimes and a
zimbelstern.
The organ was used for Christmas 2005, and was completed
in 2006.